CyberStudio is a platform for predictive analytics of industrial equipment and optimization of technological processes

Video about CyberStudio platform

CyberStudio does not interfere with the control loop of equipment operation or affect the object or data transmission. Our software notifies the operator about detected deviations and works as a recommendation system.

No need for additional sensors installation and equipment or technological process modifications for CyberStudio software implementation.

cyberstudio

Predictive analytics

It aims to reduce costs arising from equipment breakdowns. Late defects detection and their development to a critical level result in unplanned repairs and expenses.
CyberStudio software can detect even the slightest deviations in the processes, indicating the emergence of a malfunction.

Optimization

CyberStudio software also solves tasks on optimization of technological processes.
The optimization model allows to search and implement new methods and technologies to improve the production process, increase efficiency and reduce resource consumption.

For whom

Our clients are large industrial companies that implement digital solutions. CyberStudio software is used for complex equipment and processes in energy, metallurgy, mechanical engineering, oil and gas, mining and chemical industry.

Predictive analytics

Optimization

Operator

equipment
monitoring

Engineer

model training and configuration

Engineer

model training and system configuration

Operator

technological process monitoring

-technologist

Specialist

Online technical condition monitoring

Control of the technological process and implementation of recommendations by CyberStudio

events and reports

MRO

Timely implementation of MRO

Building models on operational data

Building models on operational data

cyberstudio

cyberstudio

Authentication and Dashboard

User creation, creation of project administrators, and assignment of user roles within the project.

Data Connector

Creation of two types of data sources (uploading files in formats such as csb, xlsx) and connecting external data sources (MSSQL, Winnum, etc.). Merging files into a single data source and grouping them into tables. Configuration of the data source through parameter selection and input of user-defined names.

Analytics

Data source parameter visualization. Display of vibration diagnostic data (spectors).

Model training

Selection of data range for model training.
Testing the model with the functionality to select favorable data intervals for training. Launching AutoML and training the model for the selected equipment set.

Model fine-tuning

Selection of data range for model fine-tuning.
Launching Transfer Learning for the selected equipment set.

Classification

Setting the parameters of the defect classifier to detect multidimensional faults with the ability to set the level (alarm and warning) based on data or through manual input. Creating faults based on criteria. Validating the defect classifier using historical data.

Optimization

Setting optimization parameters by selecting control actions and optimization boundaries.
Verification of optimization using historical data.

Monitoring

Real-time calculation of subsystem models.
Visualization of calculated and actual values through graphs. Display of the technical state index and optimal state index. Display of notifications about detected malfunctions.
Display of deviations between the equipment's state and the optimal state. Display of the retrospective performance of equipment models and defect classifier.

Mnemoschemes

Module

Creation of a dashboard with the ability to display various types of equipment and creation of information blocks.

Functionality

What-If Analysis

Calculation of output parameters of the model based on user-defined input values.

Creation of models

Creation of uniform equipment as a set of subsystems. Defining the correlation of subsystem parameters with the data source. Configuration of AutoML parameters.

Functionality

Principle of operation

Predictive analytics

Optimization

Technology

Simulation type settings

Implementation

What is needed to create the model

Parameters that characterize the operation and condition of the equipment

Rotation speeds
Temperatures
Working fluid pressures

Environmental characteristics are also taken into account when preparing the model.

Oil temperatures and pressures
Bearing temperatures
Vibrations, etc.

Sequence of system implementation

1

Technological Audit of Data

Obtain a dataset of historical data with specific characteristics: defined level of granularity, continuity, accumulated data for a period of at least a year, parameters representativeness, and equipment failure statistics. Evaluation of the data and creation of a positive assessment.

Data audit has been conducted to assess their completeness for further use

Audit result

2 months

2

Model Development

Building machine learning models based on the operational data. Additionally, a development of physics-based mathematical models of equipment to enhance model accuracy in cases of data scarcity (hybrid modeling).

The models of equipment / technological process are developed

Model development result

4 - 8 months

3

Integration with Customer’s IT Infrastructure

Development of a connector to the Customer’s APCS/MES/IIot/SCADA systems using standard protocols such as OPC UA, TCP/IP, Modbus to obtain the real-time operational data from the Customer.

Integration for real time work has been successfully completed

Integration result

1 - 1.5 months

4

Pilot testing

The software has been launched into pilot testing mode. Technical and economic effects are being evaluated. The monitoring results – commissioning works have been completed. The decision has been made to proceed with production run.

Commissioning works and pilot testing have been completed

Monitoring result

3 - 6 months

5

Technical Support

Provision ongoing methodological and technical support for the software within the Customer’s environment on ongoing basis.

On an ongoing basis

Support

To implement the system, an extensive industrial automation and manufacturing execution system (IIoT/SCADA) should be deployed on the production site.

We are already working with ZIIoT, Winnum, Safe Plant, and others

Example of diagnostics based on digital models

Analysis of efficiency improvement through monitoring changes in operational parameters

Model in operation

Example:

Tracking changes in temperature and pressure

Efficiency improvement

Detection of temperature increase and air pressure decrease after the compressor indicates contamination of the compressor flow path and a decrease in efficiency

Discrepancy analysis and recording of results

Real indicators

Indicators of the calculated process model

Technical support

We conclude technical support contract which includes:

Ensuring the functionality of the software

Fixing any emerging bugs

Additionally, we can also offer:

Technical maintenance, which involves updating the software to the latest versions

Extended technical support, where our company assigns a dedicated specialist to support your project

Site development SLOVNO.DIGITAL

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Industrial AI for production efficiency and safety